Fully Automatic QT10-15C Unburned Brick Machine (With Fabric Machine)
Maximum forming area：1100*850mm
Finished product height：50－300mm
Molding Cycle：
10-20s(depending on product shape)
Excitation force：80KN
Description
Forming host: Designed using German technology, including 4 patented technologies (host system patent, hydraulic system patent, stacking system patent, vibration system patent), with stable performance, high product density, standard size, high output, and exquisite and reasonable appearance design.
Product Parameters
Maximum forming area：1100*850mm
Finished product height：50－300mm
Molding Cycle：10-20s(depending on product shape)
Excitation force：80KN
Main vibration form：2*11KW
Vibration frequency：47-75HZ
Electronic control system：SIEMENS
Installed Capacity：42.kw
Total weight：12T
Pallet size：1150*900*(12-45)mm
Number of formed blocks：
390×190×190mm（10 pieces/mold）
Main Technical Features
1、 Forming host: Designed using German technology, including 4 patented technologies (host system patent, hydraulic system patent, stacking system patent, vibration system patent), with stable performance, high product density, standard size, high output, and exquisite and reasonable appearance design.
2、 Vibration system: 1. Adopting vibration technology, the vibrator is integrated with the vibration platform design, combined with the dynamic and static platforms, penetrating vibration, high vibration frequency, and variable frequency vibration for the vibration power part. It adopts Swedish imported anti reverse wire pads, and the bolts are made of Taiwan Jinyi high-strength bolts, making the connection between various parts more stable. 2. The Siemens variable frequency vibration motor is directly connected to the connecting rod type soft connection transmission assembly, eliminating the traditional belt transmission link in the vibration mode. The vibration speed is fast, the vibration force is large, and the molding speed cycle of each brick is increased by 3-4 seconds, resulting in a 20% increase in production.
3、 Hydraulic system: The appearance is exquisite, and the oil pipe trapezoidal design is arranged neatly, making the oil pipe direction more reasonable. The main motor adopts Siemens motor, and the main oil pump, dual proportion valve, and solenoid valve are all assembled using Japanese oil research and Qilu brick machine core technology, with stable performance, extremely low failure rate, and mature design
Reasonable structure, fast and stable walking speed in all movements. The oil pipe is imported from Italy, which is resistant to aging, does not leak oil, and has a long service life. The connectors are made of high-end domestic manufacturers’ products to avoid oil leakage and ensure stable pressure and good equipment operation.
4、 Electric control system: PLC automatic control comprehensive technology, with independent frequency conversion design for each part of the entire line. The PLC adopts Taiwan Fengwei, and the touch screen, sensors, frequency converters, and circuit accessories all use famous brand accessories such as Omron, Taiwan Shilin, Jietong, Sine, and ABB.
5、 Fabric machine system: The fabric truck adopts 360 ° opposite rotation, forcing the fabric to be stirred twice, making the fabric most uniform, with fast fabric speed, consistent product density, and height. The bottom plate of the fabric truck is made of Shanghai Baosteel NM400 high-strength wear-resistant plate, greatly improving its service life. The fabric shaft is quenched with 20 chromium, which has good flexibility and is not easy to break. The mixing teeth are quenched with 20 chromium, which has good flexibility and wear resistance. The bolt type design is more convenient for replacement, and the electric control type door is used. The feeding amount can be adjusted according to different brick types, making the feeding more accurate.
6、 Balance system: Adopting gantry type and balance bar double balance, the upper and lower molds are accurately inserted to avoid clamping, extending the service life of the mold. The upper box is designed as a double box, and the middle shock absorption rubber pad protects the pressure head oil cylinder. Four point limit ensures the levelness of the upper and lower mold pressing, while protecting the rubber pad.
7、 Brick feeder: It operates with variable frequency control and adjustable speed, ensuring smooth operation.
8、 Belt conveyor: Eliminating the old traditional system and adopting the latest feeder system, the finished material is mixed twice to evenly place the material in the storage hopper.
9、 Fabric truck lifting platform: Adopting an elevator for lifting, beautiful, practical, and convenient to replace molds.
10、 Safety net: Adopting a push-pull type is more convenient, convenient to use, and safer.
